Merely boiling your fermented mixture or mash or any other volatile substance to guarantee distillation is not enough and you could instead ensure efficient distillation by using a berl saddle installation in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation at a lower pressure, which will boost output of your chosen distilled liquid while stripping it of the harmful contaminants at the same time.
Whether you’re just a passionate alcohol connoisseur out to distill your favorite alcoholic beverage including vodka, rum, whiskey, etc in your own home or even a commercial distiller that is involved in distilling various types of petrochemical or fertilizer products or even involved with removing dangerous pollutants from water through distillation, it is vital that you do a lot more than merely boil your raw material raschig rings to start the distillation process. You will need adequate packing in your distillation tower, especially if you aren’t using trays to split up various chemicals out of your raw material as well as increase the area of contact throughout the distillation process.
Whilst you may also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other kinds of packing since this open packing is actually shaped like a horse saddle and is open from both the inside along with the outer side. This ensures very high surface contact area that consequently ensures higher level of fluid distribution. You can stack each berl saddle over another when inserting them in your distillation column in order to filter vapors that move through them during distillation. An additional advantage of such unique ceramic saddles is that it does not cause high pressures on the inner column walls when compared with rings. The ceramic construction of these saddles also ensure that they are highly resistant against strong acids other than hydrofluoric acid, high temperatures, and many kinds of organic solvents.
However, although the berl saddle is really a winner by design, early construction of such saddles were prone to come crashing down when stacked inside the distillation column. Newer designs with better ceramic materials are now trying to solve this issue and various other industries too have started noticing the various advantages offered by this uniquely shaped packing. You as well can order for these ceramic saddles from select internet stores if you want to get them delivered right at your house, office, or factory. These saddles can be purchased in various sizes and you need to order them depending on the dimensions of your own distillation column together with your specific requirements. You should certainly try this type of packing if you wish to increase the efficiency of your house or commercial production while also ending up with a filtered and polished liquid end product on completion of the process.
Whether you wish to distill various alcohols or spirits at home or operate a commercial distillery or any other form of chemical distilling plant, you would surely be on the lookout for products that enhance the quantity and quality of your products. One such product having a unique open shape is definitely the berl saddle which allows for maximum surface area during distillation and will truly enhance your distillation process in an extremely cost effective manner.